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PLC Retrofit for Contact Heat 
C-Style & D-Style Machines

Future-Proof Your Production. Don’t let unsupported systems limit your machine’s potential. Upgrade with BMG and keep your operation running smoothly with the same high standards of performance and support you’ve come to expect.

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Contact Heat C-Style Machine PLC Retrofit Kit

BMG Thermoforming Equipment is pleased to be offering a PLC Retrofit for BMG/GN Contact Heat Machines (only 2220 and 3021) built between 1995 and 2010. This retrofit will bring machines up to the latest standard operating systems being used today while its compact design fits into the existing cabinets.

This retrofit will replace existing Siemens or Telemecanique (Schneider) operating systems, which are no longer supported. This retrofit will prolong the service life of your machine while maintaining BMG quality and support into the future.

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What’s Included in the C-Style Retrofit Package:

15" Touchscreen HMI

New 15" color touchscreen HMI with 2100 PLC processor. These new screens and 2100 PLC are used on all newly built contact heat machines and will help unity an HMI display platform across all vintage machines for ease of use and familiarity for operators.

Precision I/0

All new 1/0 to control timing and heating functions. The new X20 1/0 cards and power supplies will bring the outdated communication blocks up to the latest offerings, these will control the machine settings to a more precise level.

Site Manager

The addition of a site manager that is currently offered on all new GN equipment. This addition allows for simple setup and secure connection for GN to connect remotely for troubleshooting and allows customers to keep their machine updated with the latest program offerings available.

Terminal Block

Pre-assembled terminal block upgrade enables quick interchange of existing wiring.

Transport Motor

New Servo driven transport motor and drive for precise sheet movement. Speed, stroke and ramp up/down curve can be adjusted for precise movement, achieving consistently shorter scrap web between shots, reducing overall material scrap percentage.

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Contact Heat D-Style Machine PLC Retrofit Kit

Extend the life of your equipment and enhance performance with BMG’s latest PLC Retrofit, now available for D-style Contact Heat machines manufactured between 2001 and 2010. This retrofit package integrates seamlessly into your machine’s existing cabinet and upgrades outdated Schneider control systems — no longer supported — with BMG’s current generation of proven, production-ready automation hardware.

Backed by BMG’s global support team, this upgrade ensures your machine runs to today’s standards and remains supported well into the future.

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What’s Included in the D-Style Retrofit Package:

15” Touchscreen HMI with 2100 PLC Processor

Enjoy a modern, user-friendly interface identical to those used on our latest machines. Operators benefit from consistent control layouts across your fleet, reducing training time and improving usability.

Precision I/0

New X20 I/O modules and power supplies enable precise control of heating and timing functions. This upgrade replaces outdated communication blocks and ensures more responsive and reliable machine operation.

Integrated Site Manager

Remote access made easy. Our Site Manager allows BMG technicians to securely connect for troubleshooting and software updates — minimizing downtime and keeping your machine current with the latest program offerings.

Pre-Assembled Terminal Blocks

Simplifies the retrofit process for your maintenance team.

Updated B&R Servo Drives and Motors

New B&R servo technology provide more accurate transport and press control. Get consistent forming results and give operators enhanced setup flexibility and repeatability.

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