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OneBMG GN580
OneBMG GN580

High-speed, form-cut-stack thermoforming for endless possibilities

The GN580 is another one of BMG’s diverse custom-forming solutions. It is a formidable medium-sized servo-controlled, high-speed technology-based solution with an integrated steel rule-cutting press and robotic stacking station suitable for the most cost-effective packaging production and utilizes all thermoformable materials. If you are looking for the industry's most customizable precision-configured multiple tray solutions that will fill your client's ever-changing needs, then you are in the right place. The GN580 is ideally suited for producing the highest quality products with the lowest scrap rates in the industry. This machine incorporates BMG's most advanced thermoforming technologies, which are achieved through continuous research and development with our extensive internal R&D, design, and engineering environments. Time is money, and BMG realizes the need for speed, diversity of usage, and ease of functionality.

The GN580 can be combined with scrap grinders, padding systems and end-of-line automation systems to complete your production line. Capable of forming CPET, PET, PP, HIPS, OPS, PVC, and more blends, including CPLA, PLA, as well as other biodegradable materials. All of these unique features are designed and engineered with our customer's end use in mind. We don’t just assemble off-the-shelf prefab technology to keep the inventory moving; we engineer and create custom solutions that fit the clients' requests to a “T.”

Benefits of Our Packaging Solutions

Multi-Purpose Thermoformer for Food, Medical, Consumer Goods and other packaging applications

Precision Forming and Cutting of Products

Cost Effective, High Speed Production Output

Capable of using all plastic material including biodegradeable materials

Easy-to-Use Fast Tool Change System

Accepts competitor tooling

Various stacking configurations for increased flexibility including A/B and A/B/C

Servo driven chain rails with matched pin chain

Lowest plastic web scrap rate*

*When combined with GN common edge tooling

Robust Built Design for Reduced Downtime

Supported by BMG's Industry Leading Service

Machine Video

Machinery Features:

Forming 120mm (4.7") Above and Below Sheet Line

Operator- Friendly HMI with Integrated Diagnostics and Remote Connectivity

Double Roll Holder and Motorized Material Unwind System

Multi-Zone Oven with Infrared High Efficiency Heaters

High-tonnage Cutting Station

Third Motion Top and/or bottom servo plug

Various stacking systems and configurations including robotic and upstacking

Tonnage monitoring

Servo driven chain rails with matched pin chain

CE,CSA,UL compliant

Optional equipment:

Material Pre-Heater system option for certain materials

Mould temperature control unit



Tooling lift cart

Padding system

Labeling system

BMG end of line automation

GN580 Specifications
Maximum Forming Area 580mm x 465mm
(22.8" x 18.3")
Depth of Draw 120mm
(above and below sheet line)
Clamping Force
(Form and Cut Station)
25 Metric Tonnes
(27.56 US Tons)
(Forming only)
Cutting Force
(Form and Cut Station)
60 Metric Tonnes
(66.16 US Tons)
(Cutting only)
Sheet Width 650mm
Material Thickness Range 0.18mm to 1.5mm
(0.007" to 0.06")
Material Roll Diameter 1.0m
Main Supply Voltage 3 Phase + N + PE, 50-60 HZ (380V-480V)
Running Power Consumption 38 Kva (Approximate)
Air Pressure (min/max) 6.2 bar (90 PSI) / 9.6 bar (140 PSI)
(Minimum / Maximum)
Cooling Water Consumption 66 - 200 litres/min
(17 - 53 gallons/min)
Machine Dimensions**
(l x w x h)
11588mm x 2742mm x 2592mm
(38' x 8'11" x 8'6")
Cycle Rates (max cpm) 45

*When combined with GN common edge tooling
**Depending on machine configuration and layout