Design for Manufacturability (DFM) Handbook & Checklist
BMG’s Thermoforming Design Handbook provides practical guidelines to help engineers and designers improve manufacturability, prevent common defects, and avoid costly tooling mistakes. The interactive design checklist helps teams validate critical requirements before tooling begins, reducing risk and costly redesigns.
Download EBook
Avoid costly tooling mistakes, wall-thinning defects, stuck parts, and production inefficiencies with proven thermoforming design guidelines.
This BMG handbook is a practical resource for engineers, designers, and packaging buyers developing clamshells, blister packs, and food trays in PET, HIPS, PP, and PVC at gauges under 0.080 inches.
Inside, you'll find essential design recommendations, including geometric constraints, material-specific forming temperatures, application-specific requirements, tooling optimization strategies, and a troubleshooting guide for common thermoforming challenges.
New: BMG has transformed this handbook into an interactive design checklist that helps teams validate critical design requirements before tooling begins, reducing risk and improving confidence throughout the development process.
Download the handbook and interactive checklist to improve manufacturability, avoid costly redesigns, and validate your design before investing in steel.