Thin Gauge Thermoforming Tooling Solutions
At BMG, we design and manufacture precision tooling for thin-gauge, high-volume thermoforming applications. Combining advanced engineering, precision machining, with rigorous inspection, we deliver custom forming and trim tooling engineered to improve part consistency, production performance, and long-term reliability.
Beginning with initial product review through tooling design, manufacturing, testing, and refurbishment, our team partners with you to develop a solution aligned with your equipment, material, application, and production goals.
Form and Trim-in-Place Tooling
Trim-in-place thermoforming combines forming and precision trimming within the same form/cutting station, eliminating the need to transfer the formed web to a separate trim press. During each production cycle, the heated plastic sheet is formed against the mold and then cut to the finished part profile by matched punch-and-die components integrated into the form tool. Because the part remains registered to the forming tool, trim-in-place tooling supports consistent flange dimensions, accurate trim-to-form registration, clean cut edges, and repeatable part quality at high production speeds.
Thermoforming Trim Tools & Options
BMG designs and manufactures precision single-row, multi-row, and progressive trim tools, with available pre-punch and scoring capabilities. Each system is engineered around the product, material, equipment platform, and production requirements.