EQUIPMENT
Form, Cut, Stack
Integrated high-speed thermoforming platforms for flexible packaging production
BMG form-cut-stack systems integrate forming, precision cutting, and stacking into one production platform. The line supports food, medical, consumer, and other packaging applications with servo-controlled movement, fast tool changes, and multiple stacking configurations.
Choose from four forming areas and production profiles. Each platform processes a broad range of thermoformable materials, including CPET, PET, PP, HIPS, OPS, PVC, CPLA, PLA, and other biodegradable blends.
Benefits of BMG Form-Cut-Stack Solutions
- Multi-purpose production for food, medical, and consumer packaging
- Precision forming and cutting in an integrated line
- Cost-effective, high-speed production output
- Broad thermoformable and biodegradable material compatibility
- Fast tool changes for reduced downtime
- Multiple stacking configurations, including A/B and A/B/C
- Servo-driven chain rails with matched pin chain
- Low plastic web scrap with common-edge tooling
- Robust construction backed by BMG service
MODEL COMPARISON
Form-Cut-Stack Model Specifications
| Specification | GN580 | GN760 | GN800 | GN915 |
|---|---|---|---|---|
| Maximum Forming Area | 580 x 465mm (22.8" x 18.3") | 762 x 534mm (30" x 21") | 830 x 570mm (32.6" x 22.4") | 865 x 915mm (34" x 36") |
| Depth of Draw | 120mm (4.7") above/below | 125mm (4.92") below; 15mm (0.59") above | 150mm (5.9") above/below | 150mm (5.9") above/below |
| Forming Force | 25 metric tonnes | 100 metric tonnes | 75 metric tonnes | 100 metric tonnes |
| Cutting Force | 60 metric tonnes | 100 metric tonnes | 75 metric tonnes | 100 metric tonnes |
| Sheet Width | 650mm (25.6") | 815mm (32") max. | 910mm (35.8") | 925mm (36.4") |
| Material Thickness Range | 0.18-1.50mm | 0.25-1.50mm | 0.25-2.00mm | 0.18-2.00mm |
| Material Roll Diameter | 1.0m (39") | 1.0m (39") | 1.2m (47") | 1.2m (47") |
| Running Power Consumption | 38 kVA approx. | 28 kVA approx. | 42 kVA approx. | 48 kVA approx. |
| Air Pressure | 6.2-9.6 bar | 6.2-9.6 bar | 6.2-9.6 bar | 6.2-8.3 bar |
| Cooling Water Consumption | 66-200 L/min | 67-200 L/min | 65-200 L/min | 65-200 L/min |
| Machine Dimensions (L x W x H) | 11588 x 2742 x 2592mm | 10400 x 3650 x 2930mm | 14840 x 3500 x 3300mm | 17380 x 3300 x 3650mm |
| Maximum Cycle Rate | 45 cpm | 30 cpm | 60 cpm | 45 cpm |
MACHINE OPTIONS
Available Production-Line Options
- Material pre-heater
- Mould temperature control unit
- Chiller
- Granulator
- Tooling lift cart
- Padding system
- Labeling system
- BMG end-of-line automation
- Product lowering system on select models
- Optional punch station on GN800
MACHINE VIDEOS
